Chlorine Analyzer for Residual Chlorine Monitoring – HaloSense

Free Chlorine and Total Chlorine analyzer and controllers measure the free residual chlorine (OCl and HOCl), and the total residual chlorine (free chlorine + combined chloramines). The Pi residual chlorine analyzers are amperometric membraned sensors that bring a number of advantages over traditional colorimetric analyzers, in that they are cheaper to own with no reagants and very little maintenance (once per year).

They are extremely stable and work almost anywhere you have a need to measure residual chlorine from drinking water, to pools and spas, produce washing, cooling tower disinfection and disinfection in paper and pulp industries.

Residual Chlorine Analyzer - 3D View

  • Low purchase cost
  • Low cost of ownership
  • Reduced pH dependency (largely pH independent)
  • Stable and reliable
  • Bufferless
  • Reagentless

Many companies want to measure free chlorine residuals without the need for chemical buffers and reagants traditionally associated with measuring chlorine in water. Acetate and phosphate buffers are expensive and environmentally unfriendly. Buffer delivery systems are maintenance intensive and have fairly costly consumables and there are health and safety considerations in the handling of the acids and high disposal costs if the acid treated water is unable to be fed back into the water supply.

That leaves colorimetric analyzers that mix chemicals with the water which changes color and the resultant color is related to the residual chlorine. Whilst still popular issues with reagant cost, optical fouling and the length of time between reporting results means that these analyzers are increasingly out of favor.

Most amperometric cells and polarographic probes only respond to hypochlorous acid, (HOCl). HOCl dissociates into hypochlorite (OCl) in a pH dependent manner. This is why most chlorine monitors need acid buffers in most applications. The typical pH of water measured on a water treatment works may range from 7 to 9.2. Chemical buffering reduces the pH to between 5 and 6 and ensures that the majority of the residual chlorine is present as HOCl.

The HaloSense Free Chlorine Sensor from Pi measures all the HOCl and the majority of the OCl present. This results in a vastly reduced pH effect and means that most chlorine monitoring applications require no buffer and no pH compensation at all.

Chlorine Monitor FAQs

After chlorine has been added and disinfected the process water, any surplus chlorine that remains is referred to as ‘Residual Chlorine’. 

When added to pure water, chlorine is present as hypochlorite (OCl) and hypochlorous acid (HOCl). Together these are referred to as ‘free chlorine’.

‘Combined’ chlorine collectively refers to three chloramine compounds: monochloramine, dichloramine and nitrogen trichloride. Monochloramine is formed from the reaction of hypochlorite and ammonia:

NH3 + OCl → NH2Cl + OH

If the conditions are acidic, further reactions occur that form dichloramine and nitrogen trichloride:

2NH2Cl + H+ → NHCl2 + NH4+
3NHCl2 + H+ → 2NCl3 + NH4+

The familiar ‘chlorine smell’ is often due to these chloramines rather than ‘actual’ chlorine.

Free chlorine and combined chlorine in water can be collectively referred to as ‘total chlorine’. It can be thought of as ‘free chlorine + combined chlorine = total chlorine’.

Our free and total chlorine sensors can be ordered in 0.005-2ppm, 0.05-5ppm and 0.05-20ppm ranges. The total chlorine sensor can also be provided with a range of 0.005-0.5ppm, and our free chlorine sensor is also available in a 0.5-200ppm version.

The simple answer is ‘yes’, but when chlorinating seawater a displacement reaction occurs due to the presence of bromine compounds in seawater. Using chlorine to disinfect seawater is common, but we would recommend talking to a member of our team or reading this Technical Note so that the correct instrumentation can be supplied.

Our chlorine sensors have a very low rate of drift, so the frequency of calibration depends upon the needs of your application. Different customers are known to calibrate weekly, monthly or even biannually.

Changing the electrolyte annually is recommended for our Total and Free Chlorine sensors, and every 3-6 months for our Zero Chlorine sensor.

Our sensors are resistant to changes in pH and will only vary by a very small amount. This is acceptable to most users.

There are known interferences with chlorine dioxide and ozone. A member of our team will be happy to discuss this with you; click here for more information.

Both the membrane and the electrolyte can be stored for two years in a cool, dry place.

All three sensors are constructed of stainless steel, PVC-U, silicon and hydrophilic membrane. The Total and Zero sensors also contain PEEK.

0 – 40°C for the Zero sensor, and 0 – 45°C for the Free and Total sensors.

A zero adjustment is not necessary because the sensor always operates at a positive voltage. Because of this any drift on the zero is negligible compared to the operating voltage.

Our sensors have an internal thermistor that allows for automatic temperature compensation, so there is no need to worry about temperature variation.

Many of our customers use handheld meters to determine the chlorine concentration for calibration, generally using colorimetric DPD analysis. These are available from a wide variety of suppliers.

Three things; timing, location and execution. Take your sample when the concentration is varying as little as possible, take it from the same location as the sensor and follow the instructions for your handheld device carefully.

The analyzer monitors the stability of the probe signal during the calibration process. If this varies by more than 10% during the calibration countdown, then the analyzer will not accept the result. This is to prevent the calibration routine from introducing inaccuracies into the sensor reading.

Online Chlorine Analyzer Downloads